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When heavy-duty truck emissions are expressed in distance-specific units (such as g/mile), the values may depend strongly on the nature of the test cycle or schedule. Prior studies have compared emissions gained using different schedules and have proposed techniques for translating emissions factor rates between schedules. This paper reviews emissions data from the 5-mode CARB HHDDT Schedule, UDDS Schedule, and a steady-state cycle (AC5080), with reference to each other. NOX and PM emissions are the two components of emissions which are reviewed. A heavy-duty chassis dynamometer was used for emissions characterization along with a full scale dilution tunnel. The vehicle test weights were simulated at 30,000 lbs, 56,000 lbs, and 66,000 lbs. For each vehicle, average data from one mode or cycle have been compared with average data for a different mode or cycle.

Emissions from diesel engines, particularly NOx and TPM emissions are harmful to the environment. Reduction of NOx emissions from diesel engines is of increasing concern. In 1998, a novel approach called Selective NOx Recirculation (SNR) was used to reduce NOx emissions in diesel engines. The SNR concept relies on two major parts, one to collect the NOx emissions from the exhaust by an adsorber, and another to decompose NOx using the in-cylinder combustion process by injecting the collected NOx emissions into the intake manifold at an elevated concentration. This paper deals with the destruction rates during the combustion process. A 1992 DDC series 60, 350 hp, 12.7 liter engine was connected to a 500 hp DC dynamometer. A full-scale dilution tunnel and analyzers capable of measuring continuous NOx, CO2, CO, HC, and PM in the exhaust were used.

Understanding the nitric oxide (NO) conversion process plays a major role in optimizing the Selective NOX Recirculation (SNR) technique. SNR has been proven in gasoline and diesel engines, with up to 90% NOX conversion rates being achieved. This technique involves adsorbing NOX from an exhaust stream, then selectively desorbing the NOX into a concentrated NOX stream, which is fed back into the engine's intake, thereby converting a percentage of the concentrated NOX stream into harmless gases. The emphasis of this paper is on the unique chemical kinetic modeling problem that occurs with high concentrations of NOX in the intake air of a spark ignited natural gas engine with SNR. CHEMKIN, a chemical kinetic solver software package, was used to perform the reaction modeling. A closed homogeneous batch reactor model was used to model the fraction of NOX versus time for varying initial conditions and constants.

Compression and power stroke cycles for a 4 stroke cycle spark ignition engine modified by extending the connecting rod to simulate purely sinusoidal piston motion are analyzed over a range of operating speeds and are compared with those of a similar conventional engine. Heat release rate is estimated for both engines using a simple Wiebe function with the functional parameters found via a simplex curve fitting method used in conjunction with experimental pressure curves. It is shown that the functional parameters which represent the combustion and the duration of fuel burn are slightly larger over the range of operation in the sinusoidal engine while the shape factor remains largely the same. However, the pressure-crank angle curves are sufficiently similar such that conventional slider-crank curves can be used to model sinusoidal engines, which was the motivation behind this research.

With few exceptions most internal combustion engines use a slider-crank mechanism to convert reciprocating piston motion into a usable rotational output. One such exception is the Stiller-Smith Mechanism which utilizes a kinematic inversion of a Scotch yoke called an elliptic trammel. The device uses rigid connecting rods and a floating/eccentric gear train for motion conversion and force transmission. The mechanism exhibits advantages over the slider-crank for application in internal combustion engines in areas such as balancing, size, thermal efficiency, and low heat rejection. An overview of potential advantages of an engine utilizing the Stiller-Smith Mechanism is presented.

The Stiller-Smith mechanism is a new mechanism for the translation of linear motion into rotary motion, and has been considered as an alternative to the conventional slider-crank mechanism in the design of internal combustion engines and piston compressors. Piston motion differs between the two mechanisms, being perfectly sinusoidal for the Stiller-Smith case. Plots of dimensionless volume and volume rate-change are presented for one engine cycle. It is argued that the different motion is important when considering rate-based processes such as heat transfer to a cylinder wall and chemical kinetics during combustion. This paper also addresses the fact that a Stiller-Smith engine will be easier to configure for adiabatic operation, with many attendant benefits.

Emissions from trucks and buses equipped with Caterpillar dual-fuel natural gas (DFNG) engines were measured at two chassis dynamometer facilities: the West Virginia University (WVU) Transportable Emissions Laboratory and the Los Angeles Metropolitan Transportation Authority (LA MTA). Emissions were measured over four different driving cycles. The average emissions from the trucks and buses using DFNG engines operating in dual-fuel mode showed the same trends in all tests - reduced oxides of nitrogen (NOx) and particulate matter (PM) emissions and increased hydrocarbon and carbon monoxide (CO) emissions - when compared to similar diesel trucks and buses. The extent of NOx reduction was dependent on the type of test cycle used.

Dual fuel engines employing pilot diesel injection to ignite premixed natural gas provide an opportunity for liquid petroleum fuel replacement and for reduced emissions of oxides of nitrogen (NOx) and particulate matter (PM). A Navistar T444E turbocharged V8 engine was converted to operate in dual fuel mode by metering the compressed natural gas (CNG) with an IMPCO Technologies, Inc. regulator and electronic valve while retaining the stock Navistar Hydraulically-Actuated Electronically-Controlled Unit Injection (HEUI) system for diesel pilot injection. A dedicated controller was designed and constructed to allow manual control of diesel fuel injection pulsewidth (FIPW), diesel injection advance (ADV), hydraulic injection control pressure (ICP) and natural gas mass flow. The controller employed two Microchip, Inc. PIC-based microcontrollers: one to perform initialization of a Silicon Systems, Inc. 67F867 engine interface peripheral, and the other to perform the runtime algorithms.

Series hybrid electric vehicles (HEVs) require power-plants that can generate electrical energy without specifically requiring rotary input shaft motion. A small-bore working prototype of a two-stroke spark ignited linear engine-alternator combination has been designed, constructed and tested and has been found to produce as much as 316W of electrical energy. This engine consists of two opposed pistons (of 36 mm diameter) linked by a connecting rod with a permanent magnet alternator arranged on the reciprocating shaft. This paper presents the numerical modeling of the operation of the linear engine. The piston motion of the linear engine is not mechanically defined: it rather results from the balance of the in-cylinder pressures, inertia, friction, and the load applied to the shaft by the alternator, along with history effects from the previous cycle. The engine computational model combines dynamic and thermodynamic analyses.

This paper explores the feasibility of using in-cylinder pressure-based variables to predict gaseous exhaust emissions levels from a Navistar T444 direct injection diesel engine through the use of neural networks. The networks were trained using in-cylinder pressure derived variables generated at steady state conditions over a wide speed and load test matrix. The networks were then validated on previously “unseen” real-time data obtained from the Federal Test Procedure cycle through the use of a high speed digital signal processor data acquisition system. Once fully trained, the DSP-based system developed in this work allows the real-time prediction of NOX and CO2 emissions from this engine on a cycle-by-cycle basis without requiring emissions measurement.

The objective of this project, which is supported by the U.S. Department of Energy (DOE) through the National Renewable Energy Laboratory (NREL), is to provide a comprehensive comparison of heavy-duty trucks operating on alternative fuels and diesel fuel. Data collection from up to eight sites is planned. Currently, the project has four sites: Raley's in Sacramento, CA (Kenworth, Cummins L10-300G, liquefied natural gas - LNG); Pima Gro Systems, Inc. in Fontana, CA (White/GMC, Caterpillar 3176B Dual-Fuel, compressed natural gas - CNG); Waste Management in Washington, PA (Mack, Mack E7G, LNG); and United Parcel Service in Hartford, CT (Freightliner Custom Chassis, Cummins B5.9G, CNG). This paper summarizes current data collection and evaluation results from this project.

The emissions reduction benefits of Fischer-Tropsch (FT) diesel fuel have been shown in several recent published studies in both engine testing and in-use vehicle testing. FT diesel fuel shows significant advantages in reducing regulated engine emissions over conventional diesel fuel primarily to: its zero sulfur specification, implying reduced particulate matter (PM) emissions, its relatively lower aromaticity, and its relatively high cetane rating. However, the actual effect of FT diesel formulation on the in-cylinder combustion characteristics of unmodified modern heavy-duty diesel engines is not well documented. As a result, a Navistar T444E (V8, 7.3 liter) engine, instrumented for in-cylinder pressure measurement, was installed on an engine dynamometer and subjected to steady-state emissions measurement using both conventional Federal low sulfur pump diesel and a natural gas-derived FT fuel.

This paper summarizes current work in the Environmental Science & Health Effects (ES&HE) Program being sponsored by DOE's Office of Heavy Vehicle Technologies (OHVT) through the National Renewable Energy Laboratory (NREL). The program is regulatory-driven, and focuses on ozone, airborne particles, visibility and regional haze, air toxics, and health effects of air pollutants. The goal of the ES&HE Program is to understand atmospheric impacts and potential health effects that may be caused by the use of petroleum-based and alternative transportation fuels. Each project in the program is designed to address policy-relevant objectives. Studies in the ES&HE Program have four areas of focus: improving technology for emissions measurements; vehicle emissions measurements, emission inventory development/improvement; and ambient impacts, including health effects.

The U.S. Department of Energy (DOE), Office of Heavy Vehicle Technologies (OHVT) is promoting the use of natural gas as a fuel option in the transportation energy sector through its natural gas vehicle program [1]. The goal of this program is to eliminate the technical and cost barriers associated with displacing imported petroleum. This is achieved by supporting research and development in technologies that reduce manufacturing costs, reduce emissions, and improve vehicle performance and consumer acceptance for natural gas fueled vehicles. In collaboration with Brookhaven National Laboratory, projects are currently being pursued in (1) liquefied natural gas production from unconventional sources, (2) onboard natural gas storage (adsorbent, compressed, and liquefied), (3) natural gas delivery systems for both onboard the vehicle and the refueling station, and (4) regional and enduse strategies.

Alternative compression ignition engine fuels are of interest both to reduce emissions and to reduce U.S. petroleum fuel demand. A Malaysian Fischer-Tropsch gas-to-liquid fuel was compared with California #2 diesel by characterizing emissions from over the road Class 8 tractors with Caterpillar 3176 engines, using a chassis dynamometer and full scale dilution tunnel. The 5-Mile route was employed as the test schedule, with a test weight of 42,000 lb. Levels of oxides of nitrogen (NOx) were reduced by an average of 12% and particulate matter (PM) by 25% for the Fischer-Tropsch fuel over the California diesel fuel. Another distillate fuel produced catalytically from Fischer-Tropsch products originally derived from natural gas by Mossgas was also compared with 49-state #2 diesel by characterizing emissions from Detroit Diesel 6V-92 powered transit buses, three of them equipped with catalytic converters and rebuilt engines, and three without.

This paper examines the energy pathways of a 29cc air-cooled two-stroke engine operating on natural gas with different exhaust geometries. The engine was operated at wide-open-throttle at a constant speed of 5400 RPM with ignition adjusted to yield maximum brake torque while the fueling was adjusted to examine both rich and lean combustion. The exhaust configurations examined included an off-the-shelf (OTS) model and two other custom models designed on Helmholtz resonance theory. The custom designs included both single and multi-cone features. Out of the three exhaust systems tested, the model with maximum trapping efficiency showed a higher overall efficiency due to lower fuel short-circuiting and heat transfer. The heat transfer rate was shown to be 10% lower on the new designs relative to OTS model.

Linear engine alternator (LEA) design optimization traditionally has been difficult because each independent variable alters the motion with respect to time, and therefore alters the engine and alternator response to other governing variables. An analogy is drawn to a conventional engine with a very light flywheel, where the rotational speed effectively is not constant. However, when springs are used in conjunction with an LEA, the motion becomes more consistent and more sinusoidal with increasing spring stiffness. This avoids some attractive features, such as variable compression ratio HCCI operation, but aids in reducing cycle-to-cycle variation for conventional combustion modes. To understand the cycle-to-cycle variations, we have developed a comprehensive model of an LEA with a 1kW target power in MATLAB®/Simulink, and an LEA corresponding to that model has been operated in the laboratory.

The control and design optimization of a Free Piston Engine Generator (FPEG) has been found to be difficult as each independent variable changes the piston dynamics with respect to time. These dynamics, in turn, alter the generator and engine response to other governing variables. As a result, the FPEG system requires an energy balance control algorithm such that the cumulative energy delivered by the engine is equal to the cumulative energy taken by the generator for stable operation. The main objective of this control algorithm is to match the power generated by the engine to the power demanded by the generator. In a conventional crankshaft engine, this energy balance control is similar to the use of a governor and a flywheel to control the rotational speed. In general, if the generator consumes more energy in a cycle than the engine provides, the system moves towards a stall.

Liquefied natural gas (LNG) is being developed as a heavy vehicle fuel. The reason for developing LNG is to reduce our dependency on imported oil by eliminating technical and costs barriers associated with its usage. The U.S. Department of Energy (DOE) has a program, currently in its third year, to develop and advance cost effective technologies for operating and refueling natural gas–fueled heavy vehicles (Class 7-8 trucks). The objectives of the DOE Natural Gas Vehicle Systems Program are to achieve market penetration by reducing vehicle conversion and fuel costs, to increase consumer acceptance by improving the reliability and efficiency, and to improve air quality by reducing tailpipe emissions. One way to reduce fuel costs is to develop new supplies of cheap natural gas.

Hybrid-electric transit buses offer benefits over conventional transit buses of comparable capacity. These benefits include reduced fuel consumption, reduced emissions and the utilization of smaller engines. Factors allowing for these benefits are the use of regenerative braking and reductions in engine transient operation through sophisticated power management systems. However, characterization of emissions from these buses represents new territory: the whole vehicle must be tested to estimate real world tailpipe emissions levels and fuel economy. The West Virginia University Transportable Heavy Duty Emissions Testing Laboratories were used to characterize emissions from diesel hybrid-electric powered as well as diesel and natural gas powered transit buses in Boston, MA and New York City.